混凝土自上料攪拌車的專用機(jī)構(gòu)包含什么
混凝土自上料攪拌車是用來運(yùn)送攪拌建筑用混凝土的專用卡車，這類卡車上都裝置圓筒型的攪拌筒以運(yùn)載混合后的混凝土。在運(yùn)輸過程中會始終保持?jǐn)嚢柰厕D(zhuǎn)動，以保證所運(yùn)載的混凝土不會凝固。那么混凝土自上料攪拌車的專用機(jī)構(gòu)包含什么？混凝土自上料攪拌車廠家為您講解。
The concrete self loading mixer truck is a special truck used to transport and mix the concrete for construction. Cylindrical mixing drums are installed on these trucks to carry the mixed concrete. During transportation, the mixing drum will always be kept rotating to ensure that the concrete carried will not solidify. What is the special mechanism of concrete self loading mixer? The concrete self loading mixer manufacturer will explain it to you.
（1）取力裝置
(1) Power take-off device
混凝土攪拌運(yùn)輸車采用主車發(fā)動機(jī)取力方式。取力裝置的作用是通過操縱取力開關(guān)將發(fā)動機(jī)動力取出，經(jīng)液壓系統(tǒng)驅(qū)動攪拌筒，攪抖筒在進(jìn)料和運(yùn)輸過程中正向旋轉(zhuǎn)，以利于進(jìn)料和對混凝土進(jìn)行攪拌，在出料時(shí)反向旋轉(zhuǎn)，在工作終結(jié)后切斷與發(fā)動機(jī)的動力聯(lián)接。
The concrete mixer truck is powered by the main truck engine. The function of the power take-off device is to take out the power of the engine by operating the power take-off switch and drive the mixing drum through the hydraulic system. The mixing drum rotates in the forward direction during the feeding and transportation process to facilitate the feeding and mixing of concrete. It rotates in the reverse direction during the discharging and cuts off the power connection with the engine after the work is completed.
（2）液壓系統(tǒng)
(2) Hydraulic system
將經(jīng)取力器取出的發(fā)動機(jī)動力(一般都是后置全功能取力器)，轉(zhuǎn)化為液壓能(排量和壓力)，再經(jīng)馬達(dá)輸出為機(jī)械能(轉(zhuǎn)速和扭矩)，為攪拌筒轉(zhuǎn)動提供動力。
The engine power taken out by the power take-off (generally the rear full-function power take-off) is converted into hydraulic energy (displacement and pressure), and then output into mechanical energy (speed and torque) by the motor to provide power for the rotation of the mixing drum.
（3）減速機(jī)
(3) Reducer
將液壓系統(tǒng)中馬達(dá)輸出的轉(zhuǎn)速減速后，傳給攪拌筒。
The speed output by the motor in the hydraulic system is decelerated and transmitted to the mixing drum.
（4）操縱機(jī)構(gòu)
(4) Control mechanism
控制攪拌筒旋轉(zhuǎn)方向，使之在進(jìn)料和運(yùn)輸過程中正向旋轉(zhuǎn)，出料時(shí)反向旋轉(zhuǎn)。
Control the rotation direction of the mixing drum to make it rotate forward during feeding and transportation and reverse during discharging.
控制攪拌筒的轉(zhuǎn)速。
Control the rotation speed of the mixing drum.
（5）攪拌裝置
(5) Mixing device
它主要由攪拌筒及其輔助支撐部件組成。攪拌筒是混凝土的裝載容器，它是由耐磨薄鋼板制成，為了能夠自動裝、卸混凝土，其內(nèi)壁焊有特殊形狀的螺旋葉片。轉(zhuǎn)動時(shí)混凝土沿葉片的螺旋方向運(yùn)動，在不斷的提升和翻動過程中受到混合和攪拌。在進(jìn)料及運(yùn)輸過程中，攪拌筒正轉(zhuǎn)，混凝土沿葉片向里運(yùn)動，出料時(shí)，攪拌筒反轉(zhuǎn)，混凝土沿著葉片向外卸出。攪拌筒的轉(zhuǎn)動則是靠液壓驅(qū)動裝置來保證。裝載量為3~6立方。的混凝土攪拌運(yùn)輸車一般采用由汽車發(fā)動機(jī)通過動力輸出軸帶動液壓泵，再由高壓油推動液壓馬達(dá)驅(qū)動攪拌筒，裝載量為9~12立方的則由車載輔助柴油機(jī)帶動液壓泵驅(qū)動液壓馬達(dá)。葉片是攪拌裝置中的主要部件，損壞或嚴(yán)重磨損會導(dǎo)致混凝土攪拌不均勻。另外，葉片的角度如果設(shè)計(jì)不合理，還會使混凝土出現(xiàn)離析。
It is mainly composed of a mixing drum and its auxiliary supporting parts. The mixing drum is a concrete loading container, which is made of high-quality wear-resistant steel sheet. In order to automatically load and unload concrete, its inner wall is welded with special spiral blades. During rotation, the concrete moves along the spiral direction of the blade, and is mixed and stirred in the process of continuous lifting and turning. In the process of feeding and transportation, the mixing drum rotates forward, and the concrete moves inward along the blades. When discharging, the mixing drum reverses, and the concrete is discharged outward along the blades. The rotation of the mixing drum is ensured by the hydraulic driving device. The loading capacity is 3 ~ 6 cubic meters. Generally, the truck engine drives the hydraulic pump through the power output shaft, and then the high-pressure oil drives the hydraulic motor to drive the mixing drum. For the truck with a loading capacity of 9 ~ 12 cubic meters, the truck auxiliary diesel engine drives the hydraulic pump to drive the hydraulic motor. The blade is the main part of the mixing device. Damage or serious wear will cause uneven mixing of concrete. In addition, if the blade angle is not designed properly, the concrete will be separated.
（6）清洗系統(tǒng)
(6) Cleaning system
清洗系統(tǒng)的主要作用是清洗攪拌筒，有時(shí)也用于運(yùn)輸途中進(jìn)行干料攪拌。清洗系統(tǒng)還對液壓系統(tǒng)起冷卻作用。
The main function of the cleaning system is to clean the mixing drum, and sometimes it is also used for dry material mixing during transportation. The cleaning system also cools the hydraulic system.
（7）封閉裝置
(7) Closure
全封閉裝置采用回轉(zhuǎn)密封技術(shù)，密封了攪拌車的進(jìn)出料口，了傳統(tǒng)攪拌車水份蒸發(fā)、砂漿分層、砼料撒落、行車等系列問題。
The fully enclosed device adopts the rotary sealing technology to seal the inlet and outlet of the mixer truck, and solves a series of problems such as water evaporation of the traditional mixer truck, mortar layering, concrete material scattering and driving safety.
專用機(jī)構(gòu)主要包括取力器、攪拌筒前后支架、減速機(jī)、液壓系統(tǒng)、攪拌筒、操縱機(jī)構(gòu)、清洗系統(tǒng)等。其工作原理:通過取力裝置將汽車底盤的動力取出，并驅(qū)動液壓系統(tǒng)的變量泵，把機(jī)械能轉(zhuǎn)化為液壓能傳給定量馬達(dá)，馬達(dá)再驅(qū)動減速機(jī)，由減速機(jī)驅(qū)動攪拌裝置，對混凝土進(jìn)行攪拌。更多相關(guān)內(nèi)容就來我們網(wǎng)站http://www.zvmc.cn咨詢了解。
The special mechanism mainly includes power takeoff, front and rear supports of mixing drum, reducer, hydraulic system, mixing drum, operating mechanism, cleaning system, etc. Its working principle: the power of the automobile chassis is taken out by the power take-off device, and the variable pump of the hydraulic system is driven to convert the mechanical energy into hydraulic energy and transmit it to the quantitative motor. The motor then drives the reducer, and the reducer drives the mixing device to mix the concrete. For more information, please visit our website http://www.zvmc.cn Consultation and understanding.
