(2) After the end of pumping concrete, the pump body and S pipe should be washed with high-pressure water. When the washing is invalid, the residue can be removed with a chisel until it is removed.

4、混凝土輸送管道堵塞

4. The concrete pipeline is blocked

(1) 現(xiàn)象輸送壓力逐漸增加，而料斗料位不下降，管道出口不出料，泵發(fā)生振動(dòng)，管路也伴有強(qiáng)烈的振動(dòng)和位移時(shí)，可判定是管道堵塞。

(1) When the conveying pressure increases gradually, the hopper material level does not drop, the pipe outlet does not discharge, the pump vibrates, and the pipeline also has strong vibration and displacement, it can be determined that the pipeline is blocked.

(2) 堵塞部位的判斷堵塞一般發(fā)生在彎管和錐管處有振動(dòng)的部位。一般情況是從泵的出口開始。征兆是：未堵塞的管段會(huì)發(fā)生劇烈振動(dòng)，堵塞部位以后的管路則無振動(dòng)感?？梢杂寐犛X判斷，未堵塞段混凝土被吸動(dòng)時(shí)，會(huì)有響聲；堵塞部分以后段則沒有聲響。還可以用木錘敲打管道檢查，憑敲打時(shí)手感或聲音判斷，堵塞部位會(huì)有發(fā)“悶”的聲音和密實(shí)的感覺。在長(zhǎng)距離水平輸送時(shí),如有管接頭漏漿的情況,泄漏部位后面的直管內(nèi)也容易發(fā)生堵塞。

(2) The judgment of clogging position the clogging usually occurs at the vibration position of elbow and cone pipe. Generally speaking, it starts from the outlet of the pump. The symptom is: the pipe section that is not blocked will vibrate violently, and the pipe after the blocked part will not vibrate. It can be judged by hearing that when the concrete in the non blocked section is sucked, there will be a sound; after the blocked section, there will be no sound. You can also use a wooden hammer to knock the pipe for inspection. Judging by the feeling or sound of knocking, there will be a "stuffy" sound and dense feeling in the blocked part. In the long-distance horizontal transportation, if there is slurry leakage at the pipe joint, the straight pipe behind the leakage part is easy to be blocked.

(3)排除方法發(fā)生堵塞時(shí)，可反復(fù)正、反轉(zhuǎn)泵，堵管的排除在一邊進(jìn)行反轉(zhuǎn)泵送，一邊沿管路檢查時(shí)，可以用木錘敲打被認(rèn)為是堵塞的部位，有時(shí)能使堵塞的骨料受振后松散而使泵送暢通；若敲打無效，則不可用鐵錘或其它可能傷害管道的物件重?fù)?。如果堵管部位判斷得?zhǔn)確，而且堵塞處離管道卸料的末端不遠(yuǎn)時(shí)，只要把堵塞管拆下，其中已堵塞的混凝土，再裝回去，即可繼續(xù)泵送。如果堵管部位離管道末端較遠(yuǎn)，堵塞段被清理后回裝到管路時(shí)，這段空管由于氣塞作用，可能造成再次堵管。在這種情況下，應(yīng)將堵塞段以后的管道混凝土用壓縮空氣吹出再接管泵送。如果堵管部位不能迅速判斷或者難以拆卸時(shí)，應(yīng)采用氣洗方法把混凝土吹除。在堵管的情況下，往往需要分段吹洗。若分成較短的管段也吹洗不動(dòng)，應(yīng)盡快組織人力，把全部管道逐節(jié)拆卸，其中的混凝土，并用水沖洗干凈。

(3) When the blockage occurs, the pump can be reversed repeatedly. When the blockage is eliminated, the pump can be reversed while checking along the pipeline. The wooden hammer can be used to knock the parts that are considered to be blocked. Sometimes, the blocked aggregate can be loosened after being vibrated to make the pumping smooth. If the knocking is ineffective, the hammer or other objects that may damage the pipeline can not be used to hammer. If the position of pipe blockage is judged accurately, and the blockage is not far from the end of pipe discharge, as long as the blocked pipe is removed, the blocked concrete is removed, and then the pump can continue. If the plugging part is far away from the end of the pipe, when the plugging section is cleaned and installed back into the pipe, the empty pipe may be blocked again due to the air plug. In this case, the pipe concrete after the blocking section should be blown out with compressed air and then pumped by connecting pipe. If the plugging part cannot be judged quickly or is difficult to be removed, the concrete shall be blown away by air washing. In the case of pipe plugging, it is often necessary to purge by sections. If the pipe is divided into short sections and cannot be blown, manpower shall be organized as soon as possible to dismantle all the pipes one by one, remove the concrete and wash them with water.

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